High Efficiency Integrated CNC Punching, Marking and Shearing Machine for Angle Steel, Flat and U- Channel Steel, U-Channel 8#- 14#, Jbx1212

• Customization: Available
• After-sales Service: Lifetime
• Warranty: 12months
• Model NO.: JBX1212
• Type: High-Speed Punching Machine
• Punch Shape: Closed Punch
• Slider Movement: Double Action
• Slider Drive Mechanism: Rack Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Hydraulic Pressure
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Max. Angle Size (mm): 125*125*10mm
• Punching Head in Every Side: 3
• Max. Punching Diameter (mm): 26mm(22*50)
• Punching Force(kN): 900kN
• Typing Force (kN): 850kN
• Shearing Force(kN): 2200kN
• Shearing Mode: Single Blade
• Character Group: 4
• Character Size(mm): 14*10*19
• The Feeding Speed for X-Axis: 30-80m/Min
• The Positioning Accuracy for Axis-X: 0.1mm
• The Positioning Accuracy of a and B Axis: 0.01mm
• Control Mode: CNC
• Flat Bar Size: 50X4-140X12
• Channel Size: 8#-14#
• Transport Package: Suitable for Export Transportation
• Specification: 8#-14#
• Trademark: SAFETY
• Origin: China
• HS Code: 8462421200
• Production Capacity: 100units Per Year
• Package Size: 1100.00cm * 210.00cm * 210.00cm
• Package Gross Weight: 23000.000kg

Product Description

       

CNC Marking &Punching &Shearing Machine for Angle/ Flat/ Channel steel, 
JBX1010,JBX1212, JBX1616

 

This machine is a device that integrates punching, typing and shearing for the angle steel, channel steel and plate. One machine can finish three functions for three kinds of metal materials. The structure of machine have some advantages:

Technology parameter:
 

Model		JBX1010	JBX1212		JBX1616
Angle size(mm)		∠40×40×4 -∠100×100×10mm	∠40×40×4 -∠125×125×10mm		∠40×40×4 -∠140×140×12mm
Channel size(mm)		8#- 14#			8#- 16#
Flat bar size(mm)		50x4-140x12
Processing length(mm)		9000mm (Customized )			12000(Customized )
Punching ability	Punching force(KN)	800	900		1000
	Punching Dia. (mm)	Round hole: 26,  Long hole: 22x50
	Qty. of punch	3pcs per side, total in two sides: 6pcs.
Typing ability	Typing power (KN)	650			950
	Quan. of typing dies	4pcs
	Size of the word(mm)	14×10×19
	Quan. of words	12pcs
Shearing	Shearing force (KN)	1650		1850	2200
	Shearing mode	Single blade cutting for angle steel and channel steel; For flate straight shearing or double shearing with arc
Qty. of axis		3pcs
Corner cuting		Angle steel: can cut right angle 63
Baseline cuting		Can cut baseline for angle steel
Feeding mode		CNC trolley feeding the materials
Feeding speed		50-80m/minutes
Unloading mode		Pneumatic
Processing accuracy		Meet the requirement in GB2694-2010
Programming mode		Auto CAD or programming with the software
Program function		Fault language display
Dimension(mm) L*W*H		23000*4500*2200	24000*4500*2200		27000*4500*2200

Machine structure:
This production line is composed by six parts: workpiece loading part, feeding part, host machine, finished workpiece unloading part, electrical control part, hydraulic power part.
1. Feeding part
Feeding part is composed by feeding channel and numerical control feeding car.

Feeding channel: is composed by conveyor roller, bracket, rack, precision liner guide way, lateral positioning wheels
Numerical control feeding car: is composed by servo motor, driven gear, synchronization belt, feeding car frame, clamping rod, clamping claw.
The workpiece firstly is manually sent into the clamp ,and the feeding clamp is automatically sent by the servo motor to the main machine for punching and shearing according to the instruction of the computer.
2. Host machine
This parts is composed by Pressing unit, Typing unit, Supporting unit, Side punching and Shearing unit.
Pressing unit: used to fix the workpiece, and prevent it's deviation ,also to overcome the punching and shearing force. .
Typing unit: It consists of a fixed base of the machine, an oil cylinder that moves the base, a hydraulic power head cylinder, a four-position cylinder that realizes transposition of four character boxes, and a manual adjustment mechanism.
Supporting unit: When feeding materials, the support unit higher than the punching unit and typing unit to avoid the angle steel hitting the lower blade; When punching materials supporting unit lower than the punching unit and typing unit, to ensure the quality of typing, punching and shearing.

Punching unit:This unit has three punching position on every side. Three punching position can be equipped with the different diameter of punching head as the equipment of the customer. The punching positioning is driven by the servomotor through the ball screw and square rail to ensure the high positioning precision.


Shearing unit:is composed by frame body, hydraulic power cylinder, upper knife box, down knife box, translation agencies, press parts, carry part. The machine can cut the angle steel, channel steel and plate by changing the different cutting dies. 
   

Cut the angle steel        Cut the channel steel.           Flat cut plate steel.        
The feeding device can prevent the angle steel from hitting the lower blade. Cutting three profiles can be achieved by changing different molds.
3. Finished workpiece unloading unit
Is composed by workpiece support roller and support shaft.
By press the button to turned-out workpiece on the left or right side (according to customer requirements).
4. Hydraulic power section

This machine adopts a stand-alone hydraulic station, which is convenient for equipment maintenance. The pipe joints are all connected by a ferrule type, which fundamentally avoids joint leakage. The hydraulic valve is connected by a valve block, and the plate valve and the cartridge valve are used at the same time. The piping is connected and the hydraulic system is tighter. Pipeline losses are minimized. System efficiency is fully utilized.
5. Electrical control

The electrical control system of the machine is advanced and reasonable, the workpiece programming is easy to learn and easy to operate.
The control software monitors the machine's operation at any time. When a fault occurs, the CRT will display detailed fault causes and treatment methods.,

Main parts

Breaker
Sensor	AUTONICS
Hydraulic electromagnetic valve	ATOS
Computer	Lenovo
pneumatic electromagnetic valve	AIRTAC
magnet switch	AIRTAC
Cylinder	AIRTAC
Hydraulic Pump	DENISON
PLC	Mitsubishi
Servo driver	Panasonic
Servo motor	Panasonic