| Customization: | Available |
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| Type: | High-Speed Punching Machine |
| Punch Shape: | Closed Punch |
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Apply scope:
The production line is suitable for punching, marking and shearing angle steel for production enterprises such as electric power tower, communication towers, steel structures, and water towers.
This machine can connect with the hoop forming machine to produce the hoop which is used in power construction.
| Model | BP1410 | BPG1412 | |
Processing size |
Plate steel size(mm) | 40-140 | 40-140 |
| Channel size(mm) | 8#; 10#; 12#, 14# | 8#; 10#; 12#, 14# | |
| Thickness of workpiece (mm) | 10 | 10 | |
| Length of workpiece (mm) | 6000(Customizable) | ||
| Size of hoop | / | Φ160-500 | |
Punching ability |
Punching Dia. (mm) | Φ26; Long hole: Φ22x50 | Φ26; Long hole: Φ28x50 |
| Punching force | 800kN | ||
| Qty. of punch | 3pcs on every side, total in two sides: 6pcs. | ||
Typing ability |
Typing force | 700KN | |
| Quan. of typing dies | 4pcs | ||
| Size of the word(mm) | 14×10×19 (can be made as the requirement of the customer) |
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| Quan. of words | 12pcs | ||
| Shearing | Shearing force | 800kN | |
| Shearing mode | In the flat end is cut with the single blade; In the arc end shear with double-edged cutter. Pls note: can not cut channel steel. |
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| Qty. of axis | 3pcs | ||
| Feeding mode | CNC trolley feeding the materials | ||
| Feeding speed | 50-80m/minutes | ||
| Unloading mode | Pneumatic | ||
| Processing accuracy | Meet the requirement in GB2694-2010 | ||
| Programming mode | Keyboard input, RS232 interface input, USB interface | ||
| Program function | Fault language display | ||
| The total power (KW) | About 21 | ||
| Dimension of the machine(m) | 28000×5500×2500 | ||
| The weight of the machine(kg) | 9000 | ||
Structure and feature:
This production line is consists of a loading part, a feeding part, the main part of the machine, a finished product unloading part, and the corresponding hydraulic system and electrical control system.
The Loading part:
It is mainly composed of a horizontal transport table and the overturning loading unit.
(1) The horizontal transport table is driven by the sprockets and chain, and realize the synchronization of the three chains with shift blocks. This makes the angle steel stable and low noise in the conveying process.
(2) Reversing and loading unit is driven by the sprockets and chain, and through a long shaft and a self-made coupling to realize the synchronization of three rotating arms with reclaiming claws. The function of this part takes the angle steel to be processed in the trough on the material table to the feeding channel.
The feeding part:
It is mainly composed of feeding channel and CNC trolley unit.
(1) The feeding channel is composed of conveying rollers, brackets, transmission racks, and moving raceways.
(2) The feeding trolley is composed of a moving body, a clamper, a clamping cylinder, a swing cylinder, a servo motor, and an encoder. When working, the feeding trolley is moved by guide rails on the plane and side of the drive rack on the feeding channel with the clamper according to the instruction from the computer.
The main part of the machine:
Marking parts is composed of pressing angle steel unit, marking unit, punching unit and shearing unit.
(1) The main function of the pressing unit is to press the angle steel to prevent the angle steel from deviating leading to the accuracy error.
(2) According to the instructions of the computer, mark at the position required by the drawing. By the way manual adjustment mechanism is added, so that easy to change the position of the character's head to adapt to the typing position of different specifications of angle steel.
(3) Punching unit: In every side can be equipped with three different specifications of punches, in each punches is equipped with a air cylinder. In the piston rod of the air cylinder there is a cushion block which is located between the punching rod and the pressing head of the hydraulic cylinder. According to computer instructions, the punch is automatically selected, that means, the corresponding air cylinder is selected to push the corresponding cushion block to realize the selection of the punches;
(4) The shearing unit is composed of a frame-type body, a shearing cylinder, an upper knife
mechanism, and a lower knife mechanism. The lower knife mechanism can adjust the gap according to the thickness of the angle steel to ensure the cutting quality.
| Model | BG80/2 | BG100 | BG120 |
| Diameter of around hoop | Φ120-400 | Φ120-500 | Φ120-500 |
| Max. length of blank | 800*80*8 | 800*80*8 | 800*80*8 |
| Min. length of blank | 260*40*4 | ||
| Pressing force (KN) | 200 | 300 | 400 |
| Pressing frequency (rpm) | 15-25 | 10-20 | 10-20 |
| Hydraulic system pressure | Max. 25Mpa | ||
| Pneumatic system pressure | 0.4 | ||
| Total Power | 11 | 11 | 15 |
| Dimension (H*W*H)mm | 4000*2000*2000 | 4500*4500*2300 | 4500*4500*2300 |
| Machine weight (KG) | 1700 | 2400 | 2600 |
| No. | Name of spare parts | Manufacturer | Country |
| 1 | PLC | Mitsubishi | Japan |
| 2 | Servo motor and driver | Yaskawa/Panasonic | Japan |
| 3 | Hydraulic pump in a hydraulic station | Vickers | China |
| 4 | Linear Guide and Ball Screw | HIWIN | Taiwan |
| 6 | Pneumatic components | Air TAC | Taiwan |
| Hydraulic valve | Atos | Italy |
Q1: Are you a manufacturer or trading company?
A1: We are manufacturer
Q2: Can the machine parts be changed according to my requirements?
A2: Yes, we will try our best to give you the best products.
Q3:What is your payment term?
A3:30% T/T deposit paid in advance, 70% balance paid before shipping
Q4: How can I get to your factory?
A4:We could pick you up at the airport or high-speed rail station.
Q5: What service can you provide before order?
A5:About the pre-sale service. We provide you answers to all your questions on our machines, such as technical parameters, price, payment terms, etc. If you wanna visit our factory and check the machines, we also can send you an invitation letter and give you our warmest welcome
Q6: Can you finish the machine during the delivery time?
A6:We will finish the machine in time according to determined lead time
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